day 8 & 9… in which Dave finally gets to do a little work

Dave and I both missed going down to watch the building progress last Thursday so got around bright and early Friday morning to head down with the plan to hang out all day.  Mom had been wanting to check out the progress as well as she hadn’t been to the lake since just after we purchased the property, so she made plans to come along with us. Building had slowed down a bit the past couple of days as José had to take a couple of the guys off to  finish another project that they had previously started. Andy had also returned to home for a few days so we were down to just half the original crew.  When we arrived, a few of the men were working on laying the back deck, while the others were around front setting the heavy timber porch frame over the front door.

If you know Dave at all. you know that he has been dying to jump in and do a little work himself.  He had been fretting for months over the fact that the deck and porch posts were going to be placed directly onto the concrete pads that had been poured and finally decided that he was going to improve upon that plan.  He drilled into each concrete block, epoxied a large metal bolt into each hole, and attached metal hangers on which to place the posts upon.

I know I’ve posted plenty of photos of the lake and dam, but I just couldn’t help taking a few more…it’s just so beautiful. I will leave you with a few more shots…

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day 7…back on track

Having recovered from the previous day’s setback, our Battle Creek crew was back in action early Wednesday morning.  We hadn’t stayed long enough Tuesday to see the three newly replaced beams running the length of the first floor ceiling, so were thrilled to see how awesome they looked.  The two 12″ x 6″ beams on either end that will be supporting the second floor bedrooms are lamibeams, while the middle beam is solid timber.

With the first floor framing complete and the temporary flooring back down on the second floor, with the help of one of the other crew members, Andy was able to begin running the electrical wire to the two floors.  As they are working with log walls that will remain exposed, the wires need to be run down door frames and across the top of the heavy timbers.  Channels need to be cut into the wood before the tongue and groove ceiling and the flooring goes down…the wire will then run along the channels and be hidden.

Outside several of the crew members were going to town on the front porch…

while others continued framing the roof and dormers along the front of the cabin.

Around back we had yet another group working on framing the roof over the great room. A slight dilemma occurred when the heavy timber peak was put in place and it wasn’t level. After a brief discussion, the solution was offered by Andy, our electrician- Lift the A-frame and place two 2″ x 8″ s on top of the log wall to bring in up to level.  Yep, definitely thinking Andy knows a little more about building log homes than just running the wire! I think I forgot to mention in the last post that it was Andy who discovered the lamibeam/timber mixup the previous day.

After talking to Andy a bit, he told me that he has built log homes before and knows how to do a bit of everything that goes into building a house.  However, as much as he loves running wire and building, he only does it on the side.  His real life occupation is owner of a Sears store in Alabama.  When I mentioned this to Dave, he replied, “hmmm, Mr. Lipham has a son who owns a Sears store.  You don’t suppose…..”  So it turns out that Andy is actually Mr. Lipham’s son and has been building log homes with him for 10 years.  That explains alot!  And what a great team they make…we are fortunate to have them both on our team.

By the time we pulled out, the cabin had taken on quite a transformation from the previous day and once again, we were completely amazed and thoroughly impressed be everyone involved in making it so.

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day 6…OOPS!

Although we had initially arranged for our mechanicals contractor, Todd Hawkes, to line up an electrician, with the sudden unexpected arrival of the Battle Creek building crew, we had to go to plan B. We needed to begin the wiring as soon as possible as it has to be done while the log cabin is being built, unlike a standard home construction, where you can run the wire after the framing is complete. Fortunately, Mr. Lipham had an electrician that he’s worked with previously who happened to be available and was willing to drive up from Alabama to help us out.  Within moments of meeting Andy, we were thrilled to have him join our team and it soon became clear that he knew a little more about building log homes than just running wire.

The wiring having been started and framing of the rafters done, things were running pretty smoothly until, in the course of inventorying the timber that was still left, three large lamibeams were discovered. Since all the heavy timber beams were in place at this point, the crew went back to review the blue prints to figure out where they should have been. It was at this point that it was discovered that there were two sets of plans on site that were being used. The difference between the two, one being an engineer set, showing lamibeams in place of the heavy timber beams that run the length of both the ceiling of the first floor as well as the roof peak. Since it was the engineered plans that had been submitted for the building permit, that meant in order for us to pass inspection the solid timbers that were already in place would have to be switched out for the lamibeams which are slightly stronger.

While the crew broke for lunch, Dave, Mr. Lipham, and José discussed what needed to be done.

A bit of a set back to say the least, but Mr. Lipham, José and our fabulous crew took it in stride and, their main concern being to do things right, wasted no time in switching them out. That meant un-building much of the roof and first floor ceiling structure that was already in place.

Having successfully replaced the timbers on the roof peak, the crew switched their attention inside to the three beams that run the length of the first floor ceiling.

Although it put the crew a full day behind, we were all relieved that they were able to successfully replace all the beams with relatively few complications.  Hopefully that will be the last little hiccup during the building process!

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day five…framing the first floor

Having completed the outer walls the previous day, the crew moved their attention to the inside and began framing the first floor.

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day four…continuing to stack the logs

The crew wasted no time and was back to work bright and early Sunday morning.  Things were already in full swing by the time we arrived that morning.

We’d previously made plans to meet up with Bernard’s friends, Michael and Nona while he was down visiting, not knowing that we would be building that weekend.  Thankfully, they were kind enough to alter our Sunday brunch plan and instead drive down from Richmond to check out the cabin and visit for awhile at the lake so we wouldn’t miss out on watching the build. Michael has plans to build a log cabin at some point on his family property so he was thrilled to get the chance to see the work in progress.

We really couldn’t believe the amount of progress they had made in four days and decided to show our appreciation for their hard work by cooking lunch for the whole crew.

After the crew ate their fill, it was back to work.

By the time we left, they had almost completed the stacking the logs!

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the moment we’ve all been waiting for…

Day 2 & 3

After a great start on Thursday, the progress on Friday was slowed down due to the weather.  As the forecast had called for rain all day, Dave and I opted not to go down, thinking we wouldn’t be missing anything.  However, we were were mistaken. The crew had been able to finish the sub-flooring before the rain started so once the skies opened up, they went below and built the stairwell leading from the first floor to the basement. Fortunately, there were periodic breaks in the rain and they were then able to work up top and prep for the stacking of the logs.  George Lewis returned in the morning, before the rain came, and was able to do the back fill along the foundation so the crew no longer had to use a catwalk to get to the cabin. By the time Dave arrived Saturday morning, they had already stacked three rows!

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Dave arrived Saturday morning to find that they had already begun stacking the logs!

Though off to a great start, they hadn’t gotten far before discovering that some of the logs had not been notched properly. When put in place, there was a small gap between the logs that shouldn’t have been there.  The only solution was to hand cut each improperly cut notch so that the logs would lay flush. A little bit of a set back, but once the logs were notched properly it was smooth sailing the rest of the day.

A good friend of mine, Bernard Casey, had come down for a weekend visit so we were anxious to show him the place…by the time he and I arrived at noon along with Max, the place had really started to look like a log cabin!

By the time we left on the third day, we were absolutely amazed at the progress that had been made!

Wow, this is going to be a fabulous view!

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looking out at the lake from where the wall of windows will be

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enter Kenneth Lipham and his band of log craftsmen…

Having resigned ourselves to the fact that nothing more was going to happen with the cabin till November 11, we were rather surprised to get a phone call last Tuesday night from Kenneth Lipham, informing us that he would be arriving in town Wednesday morning, followed shortly thereafter by his building crew, and that they would begin construction on our cabin at dawn Thursday morning.  We were completely taken off guard (to say the least!) but made arrangements to drive down and meet him at the lake Wednesday afternoon.  We arrived to find him already on site along with his furry little sidekick, Bingo.  It seems that, since Battle Creek’s regular building teams were so far behind, they had called in Mr. Lipham and his team, who contract out to several different Log Home companies across the country, to see if he could step in and build our home. After talking with him for two and a half hours, we left with the feeling that we were completely in good hands and actually fortunate that he would be handling our construction rather than the originally planned team. He informed us that his crew would work from dawn till dusk, seven days a week (with a 30 minute break taken on Sundays for a church service),  and that they would be finished in 15 days rather than the five weeks that we had originally been told it would take to have us dried in!!!

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Bingo checks out our floor plan

Day 1

After a brief blessing is said, construction begins!

Though our kit included everything needed to build our cabin from the first floor up,  we are responsible for suppling the support posts for the basement as well as the materials for the stairs leading from the first floor to the basement.  After watching the construction for a couple of hours, Dave and I took off to Home Depot in Petersburg to rent a truck and pick up the supplies the crew would need.

By the end of the first day, the stairwell and the supporting structure for the first floor was complete and the first row of floor boards were in place.

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much fun at the Log and Timber Home Show

In the midst of a lull in activity at the coleman cabin, we were very happy to drive up to Chantilly, VA to check out the Log and Timber Home Show.  Once there, we were pleased to find exhibits by two of the vendors that we plan to use.  PermaChink stains, whom we plan on purchasing our stain from, not only had an exhibit set up but also a short workshop on staining technique as well.  What did we learn from them?  Mostly that we hope our budget will allow for someone else to do the staining for us!!! We were, however, able to narrow down what type of stain we will be using, as well as the color, at least for the exterior. We’re leaning towards the Cedar http://www.permachink.com/vmchk/lifeline-ultra-7.html for the exterior and though still up in the air about the color choice for the interior, we are leaning towards the Light Natural http://www.permachink.com/wood-stains-and-finishes/lifeline-interior.html.

Also present was Don Jensen of Wood Doors by Don, who we would like to purchase our interior doors from. We had planned on taking the four hour drive to Wytheville, Virginia to check out the doors in person so were thrilled to have been saved from having to make that trip.  After talking with him in length, we were able to decide which door we will be using http://wooddoorsbydon.com/knottypinelog.html …you know, if we can ever get the building crew down to actually build our cabin. (New date for their arrival is Nov 11.)

There were also vendors selling handmade wooden tables and various other pieces of furniture, as well as plenty of wood carvings, antler chandeliers, animal skin chairs and benches.  We plan on making our own table out of logs from our property and I am now completely psyched about trying to do a chainsaw carving of a bear.  Max is sure I won’t be able to, silly boy. Challenge accepted…it’s on. 🙂

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potato canons, hobo pies and pumpkins

A few years back, when we were up visiting my brother and his family, Dave and Jason decided they needed to build a couple of potato canons.  They spent the morning viewing how-to videos, as well as examples of various different potato canon models, on YouTube then headed over to Home Depot to buy their supplies.  By late afternoon each family had their own potato canon and we all went out onto their back deck to test them out. None of us had anticipated just how loud or how far they would shoot! Fortunately, we didn’t take out any windows on the other side of the neighborhood.  As far as we know.

We were hooked from that point on and the firing-of-the-potato-canon has become a tradition at all important family events forever after.  Somehow however, we’ve continuously forgotten to bring it with us every time we’ve gone down to the lake… until this past weekend that is.

Somehow it doesn’t sound nearly as loud when you shoot it in a wide open space as when we have shot it at home!

Photos from Oct 20, 2013

Our fun was cut short when one of the neighbors came out to go fishing. No worries though, we had all had a few chances to see how far across the lake we could shoot, so we packed up the potato canon and ammo and headed up to Waffles Ridge to make Hobo Pies.

Having sufficiently stuffed ourselves, it was time for a little target practice…

After everyone had had their fill of shooting targets, we went back over to the lake for bit.

Having had several hours of fun, it was now time to pack up and head out.  Although we had to say goodbye to the Clarke family, Laura and Jared decided to join us for a late lunch on our way out at our favorite Mexican restaurant, El Caporal.

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I handed the camera over to Max to take a quick photo of Jared, Laura, Dave and I as we share a toast

One more stop before heading home. We had yet to buy our fall pumpkins and the farmers market just happened to be right next to El Caporal….

 

After finding three practically perfect pumpkins, we headed back home, having had another fun-filled day and created many more lasting memories of perfect days spent at the coleman cabin.  Okay, so technically we don’t actually have the completed cabin yet, but still….

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bringing in the electric

Still no new date for the arrival of our construction crew! In the meantime, however, there are other things that still need to be decided upon, such as, where exactly our power line will run.  There is an existing power line that runs parallel to Colemans Lake Rd, on the opposite site of the road from the lake, which supplies all of the neighboring houses.  Our line will be pulled from this existing line, to a pole that will be placed somewhere on our property on that side of the road, then run across Colemans Lake Rd to a second pole, and from there will run underground to the cabin.  We had our initial meeting with Lacey Palmore, of Southside Electric Cooperative, a few weeks back and had discussed tentatively where that line would run.  As a result of that discussion, we had Todd Hawkes clear the necessary 40′ wide path so it would be ready for the power line as soon as possible.  We were thus a little concerned yesterday, at our second meeting, when Lacey suggested a different path, which would require clearing a completely different section of our woods.  Thankfully, Todd was very adamant about placing the first pole exactly where we had previously discussed and Lacey agreed that she would make it work.  We are finding that, just as we are so fortunate to have George Lewis working with us on the home site prep and excavation, we are just as fortunate to have Todd Hawkes handling things for us from this point forward! AND come to find out, they used to be brother-in-laws. Have I mentioned how small Dinwiddie County is?!

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